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Hydraulic, Dry or Dredge Mining - Just read more page as it is - GREEN 4 EVER PTY LTD COAL TAILINGS

Hydraulic, Dry or Dredge Mining
MY NOTES:
 
DRY MINING
1.   Excavator
On visiting an operation, I was present when an operator was warned not to take an excavator out onto a "certain tailings' dam", because it was too soft.
The next week I got called to investigate an incident.  The operator had driven the excavator onto the dam.  The excavator sank to a level above the cabin windows.  The operator was lucky because he managed to escape via a hatch in the roof.
 
2.   Front End Loader
An operator attempted to load out a tailings dam and bogged heavily in the soft floor below the dam - required a D9 Dozer to extract him.
 
DREDGING
1. Feeding Plant
A dredge was engaged to feed a processing plant.
The feed density fluctuated wildy with one minute the dewatering screen overloaded, necessitating the plant throughput being reduced dramatically.  Shortly afterwards the dredge was delivering very low solids content.  The fluctuations made the plant operation, efficiency, and production extremely difficult to operate.
 
 2.   Steralizing Resources
A dredge was re-mining a tailings dam that contained numerous old logs, pipes etc
Every time the cutter wheel engaged a solid object it had to back out and leave that area unmined.
 
HYDRAULIC MINING
This methodoly is discussed elsewhere in this web site

Hydraulic mining itself is not new to Australia, having been used for more than a hundred years for alluvial and tailings deposits in tin and gold mining areas in Tasmania and Queensland. However, the techniques employed by Ross and Fraser Alexander today, are markedly different.

“We use much higher pressures, typically in the order of 30 bar, but variable to suit the conditions,” said Dave Prentice. “The high intensity jetting provides a consistent fine slurry to the mill for reprocessing, with no clay balls.”

“This allows us to use much less water,” he said, “and the water is also generally recyclable. The only water is between the monitor and the slurry pump, so evaporation losses are also minimised.”

Consistently high densities of 30-50 percent solids have been achieved, depending on the tailings characteristics, and this is the key to effective hydraulic mining production. “High slurry densities are achieved through constant vigilance, specialist techniques and skill,” said Prentice. “Otherwise many materials, particularly clay, tend to break into clods which settle out in launders or are caught on screens, reducing production. Our team is highly experienced, and has the skill to achieve a concentrated stream of slurry, inhibiting meandering, velocity losses and settlement of solids.”

The equipment can be track mounted, remote controlled, and utilises flexible supply hoses, making it highly manoeuvrable. This means infrastructure costs are kept very low.

“The process allows good visual control, to mine cleanly, safely, and efficiently, while protecting existing infrastructure,” said Dave Prentice. “We can operate under most weather conditions, and there is no requirement for trucks or haulers. Being a wet process, there are no dust emissions to control. It is the most cost-effective recovery method available.”

"We offer mine operators a cost-effective, safe and environmentally sound way to recover their tailings and reduce their footprint."